Floor Screeding

From the laboratory of The Screed Scientist®

Hello folks! Welcome to my laboratory where science meets screeding! I’m The Screed Scientist®, and I’ve spent years researching, testing, and perfecting the art and science of floor screeding. From molecular cement chemistry to macro-level construction techniques, I’m here to share the scientific principles that make screeding successful.

 

Whether you’re curious about mix design ratios, thermal dynamics, or structural load distribution, I’ll guide you through the fascinating world where chemistry, physics, and craftsmanship come together to create the perfect foundation for any building. Let’s explore the science behind the screed!

Overview
Process
Types
Flowing
Screed Construction’
Articles

Floor screeding involves applying a cementitious mixture over a concrete sub-floor to create a smooth, level surface. The screed provides the final wearing surface or acts as a base for floor finishes such as tiles, carpet, or vinyl.

Key Functions:

  • Provide a level surface for floor finishes
  • Accommodate services (pipes, cables)
  • Improve thermal properties
  • Enhance acoustic performance
  • Distribute loads evenly

Material Composition:

Traditional screeds use cement and sand in ratios typically ranging from 1:3 to 1:4.5, depending on the application and required strength. Water content is carefully controlled to achieve proper workability while maintaining strength.

Typical Thickness

25-75mm depending on type

Curing Time

28 days for full strength

Common Mix Ratio

1:3 to 1:4.5 (cement:sand)

Compressive Strength

20-25 N/mm² typical
  • Ensure substrate is clean and sound
  • Check moisture content before application
  • Use appropriate mix design
  • Maintain consistent thickness
  • Allow proper curing time
  • Protect during drying period
Professional step-by-step compacting technique from CSC Screeding

Step 1: First Layer Application

Apply the first layer of screed material in measured sections, ensuring proper coverage and thickness distribution.

Step 2: Rolling & Raking

Roll the first layer to compact it, then rake the surface to create a key for the next layer to bond with.

Step 3: Second Layer

Apply the second layer to the keyed surface of the first layer, ensuring proper bonding and final thickness.

Expert techniques for preventing and managing screed cracking

Crack Inducement Joints

Joints inserted at 3.5:1 ratio of area coverage to 50% of screed depth to relieve drying stress.

Corner Crack Problems

Identifying where cracks can appear, particularly from inside corners as screed dries and shrinks.

Complete Solution

Problem and solution combined: strategic joint placement prevents stress concentration and cracking.

Expert techniques for preventing and managing screed cracking

Strategic placement of crack inducement joints across an entire floor layout to prevent uncontrolled cracking.

Planning to avoid dry joints and crumbling risk

Section A will start to set after 60-90 minutes. Proper work order planning prevents dry joints where new screed meets partially set material, which can lead to crumbling at the junction.

Applied directly to the structural slab with excellent thermal conductivity

Thickness
Applications
  • High-traffic areas
  • Industrial floors
  • Commercial spaces
Advantages
  • Strong bond
  • Thin application
  • Good thermal conductivity
Considerations

– Risk of cracking

– Substrate dependen

– Limited movement accommodation

 

Separated from slab by membrane, allows independent movement
Thickness
Applications
  • Waterproofing required
  • Different materials
  • Movement accommodation
Advantages

+ Independent movement

+ Waterproof barrier

+ Substrate protection

 

Considerations

– Thicker application

– Reduced thermal conductivity

– Higher material usage

Laid over insulation material for thermal and acoustic benefits
Thickness
Applications
  • Residential construction
  • Energy efficiency
  • Sound insulation
Advantages

+ Thermal insulation

+ Acoustic benefits

+ Energy efficiency

Considerations

– Thickest application

– Careful installation

– Loading considerations

Flowing Screed Technology

Modern self-leveling screed systems for construction

Flowing screed represents one of the most significant advances in modern floor construction.This pumpable, self-leveling technology offers superior thermal performance, installation speed, and surface quality compared to traditional methods. Understanding its properties and applications is essential for modern construction professionals.

Applied directly to the structural slab with excellent thermal conductivity

Flowing screed (also called liquid screed or self-leveling screed) is a pumpable mixture that creates perfectly level surfaces without manual leveling. It flows to eliminate voids and achieves superior surface regularity compared to traditional hand-laid screeds.

Key Characteristics:

  • Self-leveling properties eliminate manual finishing
  • Pumpable installation via specialized equipment
  • Superior thermal conductivity for UFH systems
  • Achieves SR2 tolerance (±5mm) consistently
  • Void-free installation around pipes and cables

Performance Advantage

Installation speed is 5-10x faster than traditional screeding, with large areas (1000m²+) completed in single pours.

Anhydrite-Based (Calcium Sulphate)

  • Improved thermal conductivity
  • 98% recycled content (environmentally friendly)
  • Minimum 25mm thickness over UFH pipes
  • 1mm/day drying up to 40mm, then 1mm/2 days
  • Larger bay sizes (check product data sheets)

Cementitious (Cement-Based)

  • Portland cement with fine limestone and additives
  • Minimum 25mm thickness over UFH systems
  • Superior strength for high-traffic areas
  • Faster overall project completion

Selection Criteria

Choose anhydrite for UFH systems requiring thermal efficiency. Choose cementitious for high-traffic commercial areas requiring superior durability.

Installation requirements per BS 8204 and BS EN 13813 standards

Installation Standards

British Standard Coverage
BS 8204 Installation requirements
BS 8204-7 Pumpable self-smoothing screeds
BS EN 13813 Material properties

Application Methods

Pumping Systems:

  • Trailer grout pumps (up to 180m horizontal)
  • Concrete pumps
  • Hose systems for tight access
  • Batched On-site or ready-mix delivery

Installation Process:

  • Surface preparation and priming
  • Edge strip installation
  • Pumped application via hoses
  • Self-leveling to achieve smooth finish

Surface Regularity Standards

Classification Tolerance Application
SR1 Standard ±3mm tolerance High-quality finishes
SR2 Standard ±5mm tolerance Standard applications

Note: Flowing screeds consistently achieve SR2 standard

Performance Benefits

Speed & Efficiency:

• 1000+ m² coverage per day possible

• Minimal labor requirements

• Fast drying (24-48 hours for foot traffic)

Speed & Efficiency:

• Consistent thickness and level

• Void-free around UFH pipes

• Reduced shrinkage and cracking

Technical comparison based on industry performance data
Property Flowing Screed Traditional Screed
Installation Speed 1000+ m² per day 100-150 m² per day
Surface Regularity SR2 (±5mm) consistently SR1,-SR2–SR3 (±3, 5 or 10mm)
Thermal Conductivity Improved thermal conductivity Standard cement properties
Minimum Thickness (UFH) 45mm (25mm over UFH pipes) 65mm / 75mm minimum (residential / commercial)
Void-Free Installation Complete encapsulation around pipes Risk of air voids
Bay Sizes Up to 150m² (see product specific data sheets) 40m² maximum bays for rigid floor finishes
Foot Traffic Ready 24–48 hours 24-48 hours

Critical factors for successful flowing screed installation

Pre-Installation Requirements

  • Substrate Preparation: Clean, stable, and properly primed surface
  • Environmental Conditions: Temperature not below 5°C during application
  • UFH Systems: Pressure test before screeding, pipes properly secured
  • Edge Strips: Installed at perimeter and structural joints
  • Access Planning: Clear route for pumping equipment

Critical factors for successful flowing screed installation

Quality Control Procedures​

  • Moisture Testing: Calcium carbide or relative humidity testing before flooring
  • Thickness Monitoring: Verify specified depths achieved
  • Surface Regularity: Check with 2m straight edge at multiple points
  • Curing Management: Control temperature and humidity during drying
  • Documentation: Record mix ratios, environmental conditions, and test results
Direct application to structural concrete slab
Layer Specification Thickness
Floor Finish Tiles, carpet, or vinyl flooring As per finish
Adhesive/Primer Layer Bonding agent as required Minimal
Cement:Sand Screed Mix ratio 1:3 to 1:4.5 25–40mm
Compressive Strength 20–25 N/mm²
Surface Regularity SR1 (3mm in 3m)
Concrete Structural Slab Surface prepared clean and sound Structural
Primed if Required
Min. Compressive Strength 25 N/mm²

Layer Breakdown:

  1. Floor finish
  2. Adhesive/primer
  3. Screed (25-40mm)
  4. Concrete slab
Screed separated from slab by membrane
Layer Specification Thickness
Floor Finish Selected finish type As per finish
Cement:Sand Screed Mix ratio 1:3 to 1:4.5 50–65mm minimum
Well compacted and level
Minimum 28-day cure
Separating Membrane Polythene sheet (1000 gauge) Membrane
Lapped joints minimum 150mm
Turned up at perimeter
Concrete Structural Slab Prepared substrate Structural

Layer Breakdown:

  1. Floor finish
  2. Screed (50-65mm)
  3. Separating membrane
  4. Concrete slab
Screed over insulation for thermal performance
Layer Specification Thickness
Floor Finish As specified As per finish
Cement:Sand Screed Mix ratio 1:3 to 1:4.5 65–75mm minimum
Reinforcement may be required
Edge strips at perimeter
Day joints as required
Insulation Layer Rigid foam insulation boards As designed
Minimum compressive strength
Vapor barrier if required
Concrete Structural Slab Prepared substrate Structural

Layer Breakdown:

  1. Floor finish
  2. Screed (65-75mm)
  3. Insulation layer
  4. Concrete slab